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SLEN Case study
How Do Coal-Fired Plants Work?


In a coal-fired steam station—much like a nuclear station—water is turned into steam, which in turn drives turbine generators to produce electricity. Here’s how the process works.

 

1. Heat is created
 


Before the coal is burned, it is pulverized to the fineness of talcum powder. It is then mixed with hot air and blown into the firebox of the boiler. Burning in suspension, the coal/air mixture provides the most complete combustion and maximum heat possible.

 

2. Water turns to steam
 


Highly purified water, pumped through pipes inside the boiler, is turned into steam by the heat. The steam reaches temperatures of up to 1,000 degrees Fahrenheit and pressures up to 3,500 pounds per square inch, and is piped to the turbine.

 

3. Steam turns the turbine
 


The enormous pressure of the steam pushing against a series of giant turbine blades turns the turbine shaft. The turbine shaft is connected to the shaft of the generator, where magnets spin within wire coils to produce electricity.

 

4. Steam turns back into water
 


After doing its work in the turbine, the steam is drawn into a condenser, a large chamber in the basement of the power plant. In this important step, millions of gallons of cool water from a nearby source (such as a river or lake) are pumped through a network of tubes running through the condenser. The cool water in the tubes converts the steam back into water that can be used over and over again in the plant. The cooling water is returned to its source without any contamination, and the steam water is returned to the boiler to repeat the cycle.

 

   
Overall electricity generation process at the Norochcholai Coal Power Plant in Sri Lanka
 

 
Coal burning process at the Norochcholai Coal Power Plant in Sri Lanka
 

 
Steam Generation process to rotate turbines at the Norochcholai Coal Power Plant in Sri Lanka
 

 
Electricity generated at the Norochcholai Coal Power Plant being connected to the National Grid
 

 
Diesel Oil System at the Norochcholai Coal Power Plant in Sri Lanka
 

 
Generator at the Norochcholai Coal Power Plant in Sri Lanka
 

 
Reference : Wikipedia and www.duke-energy.com
 
 Norochcholai Coal Power 
 Plant
Coal Power Generation Process
Distributed Control System (DCS)
Flue Gas Desulfurization (FGD) Process
GIS Control Room Operation
Handling of Coal
 What is Coal..?

 

Coal (from the Old English term col, which has meant "mineral of fossilized carbon" since the 13th century) is a combustible black or brownish-black sedimentary rock usually occurring in rock strata in layers or veins called coal beds or coal seams. The harder forms, such as anthracite coal, can be regarded as metamorphic rock because of later exposure to elevated temperature and pressure. Coal is composed primarily of carbon along with variable quantities of other elements, chiefly hydrogen, sulfur, oxygen, and nitrogen.


Throughout history, coal has been a useful resource. It is primarily burned for the production of electricity and/or heat, and is also used for industrial purposes, such as refining metals. A fossil fuel, coal forms when dead plant matter is converted into peat, which in turn is converted into lignite, then sub-bituminous coal, after that bituminous coal, and lastly anthracite. This involves biological and geological processes that take place over a long period.


 Coal mining

 

The goal of coal mining is to obtain coal from the ground. Coal is valued for its energy content, and, since the 1880s, has been widely used to generate electricity. Steel and cement industries use coal as a fuel for extraction of iron from iron ore and for cement production. In the United States, United Kingdom, and South Africa, a coal mine and its structures are a colliery. In Australia, "colliery" generally refers to an underground coal mine.


Coal mining has had many developments over the recent years, from the early days of men tunneling, digging and manually extracting the coal on carts to large open cut and long wall mines. Mining at this scale requires the use of draglines, trucks, conveyor, jacks and shearers.

 

Special Thank to...
Eng. K. A. Nishantha Perera

Eng. K. A. Nishantha Perera
Operation Engineer
Norochcholai Coal Power Plant,

Sri Lanka.

Techno Sri Lanka exhibition

11-12-13th October 2013 at the BMICH

 


Techno Sri Lanka is the only exhibition, which features widest range of engineering and technology products and services. It has the only powerful cost effective component of a well-planned marketing strategy. It provides thousands of high quality sales promotion opportunities in just 3 days.


 

Stall bookings are

NOW ON...


Contact Malith Kannangara on

+94 77 777 1005 

 

 
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