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SLEN Case study
Handling of Coal at the Norochcholai Coal Power Plant in Sri Lanka.

In the Lak Vijaya coal power plant, basically the electricity is produced using steam turbine which is capable of producing 300MW. Coal is used as the fuel in the purpose of producing steam that will then be used to rotate the turbine in the speed of 3000rpm. Coal is imported from Indonesia since it's cheap and good in quality. Even though the coal in India is very cheaper as compared with Indonesia, Indonesian coal is used since the coal in India contains more sulfur.

At first the coal is brought from Indonesia via ships (65tons per ship) and the ships are anchored around 4km far from the shore. This coal is brought in to the plant by using barges (long flat-bottomed boats) and then by conveyors.

The coal brought should be maintained around 10% moisture content immediately before it's used. The coal needs to be ground as powder before it's burnt. There are 5 "Mills" which are used to pulverize (grind) the coal. Basically, four ball mills work at a time while another one in standby.


 

 
Control room of the coal unload machine at the Norochcholai coal power plant jetty
 

 
Norochcholai Coal Power Plant Jetty
 
Norochcholai Coal Power Plant Jetty
 
Norochcholai Coal Power Plant Jetty
 
Norochcholai Coal Power Plant Jetty
 
Norochcholai Coal Power Plant Jetty

 

Special Thank to Eng. K. A. Nishantha Perera, Operation Engineer, Norochcholai Coal Power Plant, Sri Lanka.


Reference : bulkcarrierguide.com

 
 Norochcholai Coal Power 
 Plant
Coal Power Generation Process
Distributed Control System (DCS)
Flue Gas Desulfurization (FGD) Process
GIS Control Room Operation
Handling of Coal
Handling bulk coal

 

Vessels shipping coal should at all times carry on board instruments for measuring methane, oxygen and carbon monoxide gas concentrations, so that the atmosphere within the cargo space can be monitored. The instrument should be regularly serviced and calibrated so that it can provide the crewmembers with reliable data about the atmosphere within the cargo space. Care needs to be exercised in interpreting methane measurements carried out in the low oxygen concentrations often found in unventilated cargo holds.

 

The catalytic sensors normally used to detect methane rely on the presence of sufficient oxygen for accurate measurement. This phenomenon does not affect the measurement of carbon monoxide or measurement of methane by infrared sensor. However, additional guidance should be sought from the manufacturer of the instrument.


An instrument required for measuring methane, oxygen and carbon monoxide concentrations should be fitted with an aspirator, flexible connection and a length of tubing, thus enabling a representative sample to be obtained from within the square of the hatch.

 

Coal yard at Norochcholai
Coal storage at Norochcholai coal power plant.
 
Coal storage at Norochcholai coal power plant.
 
Coal storage at Norochcholai coal power plant.
 
Coal storage at Norochcholai coal power plant.
 
Coal storage at Norochcholai coal power plant.
 
Techno Sri Lanka exhibition

11-12-13th October 2013 at the BMICH

 


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 SLEN - August 2013 - Issue 1
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